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PROCEEDINGS IN MANUFACTURING SYSTEMS

 

ISSN 2343–7472

ISSN-L 2067-9238

 

 

 

 

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Journal

PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

Volume 21, Issue 2, 2026

 

 

 

·          Alexandra-Anamaria SPIRIDON, Vlada ȚISARI, Roxana HOBJÂLĂ, Adriana MUNTEANU, Mariana CIORAP, Bruno RĂDULESCU, Laurențiu SLĂTINEANU,

            Possibilities for turning hyperboloidal surfaces

 

·          Mariana Cristiana IACOB, Diana POPESCU,

            Behavior of 3D-printed Filaflex foamy TPU for different extrusion temperature, flow rate and nozzle diameter configurations

 

·          Ana Maria NICA, Irina COZMÎNCĂ,

            Cutting tool processing methods to improve dry and near-dry metalworking – a review on machining performance

 

·          Valentin CORZANU, Alina DUTA, Cristina TEISANU,

            Analysis of deformation and springback behavior of a freeform surface in the automotive field

 

·          Daniela-Mariana ILIE, Constantin-Adrian POPESCU, Emilia-Maria POPESCU, Costel Emil COTET,

            Design and development of an autonomous mobile platform for optimizing logistics processes

 

 

pp. 61-66             Image_PDFView full text

 

Possibilities for turning hyperboloidal surfaces

 

Alexandra-Anamaria SPIRIDON1,*l, Vlada ȚISARI2l, Roxana HOBJÂLĂ3l, Adriana MUNTEANU4l, Mariana CIORAP5l, Bruno RĂDULESCU6l, Laurențiu SLĂTINEANU7l

 

1) Master Student, Department of Digital Production Systems, “Gheorghe Asachi” Technical University of Iasi, Romania

2) Master Student, Department of Machine Manufacturing Technology, “Gheorghe Asachi” Technical University of Iasi, Romania

3) PhD Student, Department of Machine Manufacturing Technology, “Gheorghe Asachi” Technical University of Iasi, Romania

4) Prof., Department of Digital Production Systems, “Gheorghe Asachi” Technical University of Iasi, Romania

5, 6) Lecturer, Department of Digital Production Systems, “Gheorghe Asachi” Technical University of Iasi, Romania

7) Prof., Department of Machine Manufacturing Technology, “Gheorghe Asachi” Technical University of Iasi, Romania

 

https://doi.org/10.5281/zenodo.21861535

 

Abstract: In the paper, the problem of obtaining a single-sheet hyperboloidal surface by turning was addressed. Hyperboloidal surfaces are encountered, for example, in industrial practice, in the case of rollers used for straightening cylindrical bar-shaped workpieces, and workpieces from which the gear wheels that are components of a hyperboloidal gear are to be obtained. At present, it is possible to manufacture hyperboloidal surfaces on numerically controlled machine tools, in which the cutting tools move along hyperbolas, by using numerically programmed trajectories. The fact that single-sheet hyperboloidal surfaces belong to the category of ruled surfaces also led to the idea of using machining processes in which the tools move along rectilinear trajectories, while the workpieces perform rotational movements. In this way, processes for obtaining single-sheet hyperboloidal surfaces have been developed by using wire electrical discharge machining or milling. In the paper, the idea of obtaining hyperboloidal surfaces by turning, through the use of a specialized device, is developed. The conditions under which such a device can operate and the limits of its use have been highlighted.

 

Keywords: single-sheet hyperboloidal surfaces, turning machining, device adaptable to a universal lathe, functional angles, limits of use.

 

 

pp. 67-77            Image_PDF View full text

 

Behavior of 3D-printed Filaflex foamy TPU for different extrusion temperature, flow rate and nozzle diameter configurations

 

Mariana Cristiana IACOB1,l, Diana POPESCU2, *l

 

1) Eng, PhD), Robotics and Production Systems, National University of Science and Technology POLITEHNICA Bucharest, Romania

2) Prof., PhD, Robotics and Production Systems, National University of Science and Technology POLITEHNICA Bucharest, Romania

 

https://doi.org/10.5281/zenodo.21861921

 

Abstract: This paper investigated the processing behavior of Filaflex Foamy, an expandable thermoplastic polyurethane (TPU) filament with a thermally activated foaming agent, processed by Material Extrusion (MEX) process. The study analyzed the influence of extrusion temperature, flow rate factor and nozzle diameter on the dimensional accuracy, apparent density and Shore A hardness of 3D-printed cuboid samples. Filaflex Foamy was investigated in two experimental stages. In the first stage, samples were printed with a 0.4 mm nozzle at extrusion temperatures of 230 °C, 240 °C and 250 °C and flow rate factors of 0.8, 0.9 and 1.0. In the second stage, the influence of nozzle diameter was analyzed at 240 °C using 0.4 mm, 0.6 mm and 0.8 mm nozzles. The results showed that Shore A hardness was strongly associated with the apparent density and flow rate factor, while the extrusion temperature had a secondary effect within the investigated range. The dimensional deviation along the build direction showed a dependence on both extrusion temperature and flow rate factor. At low flow rate factors, the samples’ height remained below the nominal value, and at a flow rate factor of 1.0, positive values were obtained, especially at higher extrusion temperature. The nozzle diameter also influenced the dimensional response, but the effect showed no clear trend. varioShore TPU data were used as a reference. The comparison showed that the two expandable TPU materials presented different density-hardness responses, with varioShore TPU reaching higher Shore A hardness values at lower apparent density levels. The results also indicated that expandable TPU filaments require material-specific calibration as the processing window cannot be directly transferred from one filament system to another.

 

Key words: foaming agent filaments, Filaflex Foamy, varioShore, apparent density, Shore A, extrusion temperature, flow rate, nozzle diameter.

 

 

pp. 79-90            Image_PDF View full text

 

Cutting tool processing methods to improve dry and near-dry metalworking – a review on machining performance

 

Ana Maria NICA1,*, Irina COZMÎNCĂ2l

 

1) Lecturer, PhD, Digital Production Systems Department, Faculty of Machines Manufacturing and Industrial Management,

„Gheorghe Asachi” Technical University of Iasi, Romania

2)Assoc. Prof., PhD, Digital Production Systems Department, Faculty of Machines Manufacturing and Industrial Management,

„Gheorghe Asachi” Technical University of Iasi, Romania

 

https://doi.org/10.5281/zenodo.21873522

 

Abstract: Metal cutting is still one of the most commonly used machining method, but it comes with some drawbacks such as the negative impact on the environment by producing hazardous emissions into air, water and soil. The studied literature has shown that the researchers efforts were directed towards finding solutions to obtain a sustainable metal cutting process and their results are considering reducing energy consumption and waste, increasing the amount of reusable or recycling waste, limiting resource consumption and choosing alternative options for lubricating and cooling the tool and part during the machining process. Among these methods, dry and near-dry machining were found to be most environmentally friendly solutions as there is no more or very little contamination with cutting fluids. Nevertheless, these methods come with several disadvantages such as increased heat generation and frictional forces, rapid tool wear and inefficient chips removal but the researchers in this domain were investigating different methods and strategies to address these challenges, such as new materials for cutting tools, coatings, surface texturing of cutting tools, hybrid processes that combine dry machining with laser, ultrasonic, vibrations etc. The current review focuses on the following developments in cutting tool processing methods as a strategy to improve dry and near-dry machining performance: cutting tools cryogenic treatment; coated cutting tools; textured cutting tools and coated and textured cutting tools. For these methods, based on the studie`d literature, some conclusions are formulated on how they influence the cutting process in dry and near-dry machining.

 

Key words: sustainable production, dry and near-dry machining, coated, textured, cryo-processed cutting tools, machining performance.

 

 

pp. 91-98            Image_PDF View full text

 

Analysis of deformation and springback behavior of a freeform surface in the automotive field

 

Valentin CORZANU1,*l, Alina DUTA2l, Cristina TEISANU3l

 

1) Asistant Prof., PhD Student, Department of Engineering and Management of Technological Systems, Faculty of Mechanics, University of Craiova, 200585 Craiova, Romania

2) Prof., PhD, Department of Engineering and Management of Technological Systems, Faculty of Mechanics, University of Craiova, Romania

2) Assoc. Prof., PhD, Department of Engineering and Management of Technological Systems, Faculty of Mechanics, University of Craiova, Romania

 

https://doi.org/10.5281/zenodo.21873655

 

Abstract: The paper presents a methodology for parametric modeling and numerical simulation of a freeform surface using Autodesk Inventor and Altair Form software. The surface geometry was generated based on the Witch of Agnesi curve defined on an upper plane and two parallel lines defined on a lower plane, with the two planes positioned parallel to each other. To evaluate the influence of geometric parameters on the final shape and deformation behavior, four design configurations were developed, corresponding to distances between the planes of 20 mm, 30 mm, 40 mm, and 50 mm. The models created in Autodesk Inventor were exported and utilized in Altair Form to design the tooling assembly (die and punch) required for the sheet metal forming simulation. Crash-form simulations were conducted to analyze the actual bending process and the strain distribution within the blank. Subsequently, springback simulations were performed to determine the elastic recovery of the sheet metal after unloading and to evaluate the final geometric accuracy. The results highlight the direct influence of the distance between the generating profiles on surface curvature, stress distribution, and springback behavior. This study demonstrates the importance of geometric parameterization and numerical simulation in optimizing sheet metal forming processes for complex surfaces.

 

Key words: Freeforms, Springback, Witch of Agnesi, Plastic Deformation, Aluminium.

 

 

pp. 99-109            Image_PDF View full text

 

Design and development of an autonomous mobile platform for optimizing logistics processes

 

Daniela-Mariana ILIE1, Constantin-Adrian POPESCU2l, Emilia POPESCU3l, Costel Emil COTET4l

 

1) PhD Student, National University of Science and Technology POLITEHNICA Bucharest, Romania

2) Lecturer, PhD, Robots and Manufacturing Systems Department, National University of Science and Technology POLITEHNICA Bucharest, Romania

3) Lecturer, PhD, Robots and Manufacturing Systems Department, National University of Science and Technology POLITEHNICA Bucharest, Romania

4) Prof., PhD, Robots and Manufacturing Systems Department, National University of Science and Technology POLITEHNICA Bucharest, Romania

 

https://doi.org/10.5281/zenodo.22298807

 

Abstract: This article presents the design of an AMR (autonomous mobile robot), as well as the main equipment and components required for its construction and operation. The robotic platform developed is intended for product transport and handling applications within logistics and warehousing processes. In this context, the article presents the solutions adopted for the mechanical structure, the locomotion system, and the lifting mechanism, as well as the method for integrating the electrical and electronic components. The article also highlights the sensor system used to acquire the information necessary for the robot’s operation and the control architecture based on ROS 2. The main structural and functional elements of the platform are described, as well as the method of interconnection and communication between them. Experimental evaluation across six scenarios indicates an average reduction in energy consumption of 18.0% and in duration of 12.5%, while the success rate increased from 87.3% to 96.5% compared to classical A* planning.

 

Keywords: AMR (autonomous mobile robots), energy planning, automation, logistics flow, distribution warehouse, ROS 2, SLAM.

 

 

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